hydraulic press machine

Description

Hot sale

Model: YQ32-500T

This kind of hydraulic press is especially suitable for hot pressing SMC/BMC composites. 500 tons SMC hydraulic press machine adopts double cylinder or multi-cylinder structure, to ensure the uniform force of the product and reduce the partial load. The machine has the function of slow return, which effectively reduces the product tear caused by opening the mold too fast, and greatly improves the qualified rate of the product.

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In order to realize energy saving and high efficiency, customers can choose to use servo motors, pressure sensors, displacement sensors, PLC and other configurations.  Moreover, the machine can be automatically shut down when the pressure is maintained and automatically start up after the pressure is maintained to further reduce energy consumption. The 500t SMC/BMC hydraulic press machine has good pressing effect, energy saving and emission reduction, less heating of oil and high control precision of workpiece. The SMC/BMC hydraulic press machine produced by Tsinfa company has an automatic demoloming system, so after pressing, the bottom cylinder of the hydraulic press will automatically push out the manhole cover stuck in the mold, which is convenient for employees to take out the finished product. SMC/BMC hydraulic press machine can produce many products such as dung leakage plate, septic tank, manhole cover, new energy vehicle shell and so on.  We can not only provide SMC hydraulic press can also provide mold, kneader, mixing tank and other supporting equipment, to provide you with one-stop complete service.

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Specification Unit 500 Ton
 Capacity KN 5000
Pressure Mpa 25
Travel mm 500
Max. Opening height mm 1000
Table size (left and right X front and rear) mm 1500*1200
Vane Pump / 50-50
Motor power KW 30
Holding time s 0-3600

SMC / BMC composite resin well cover hydraulic press is one of our best-selling hydraulic presses. According to the production characteristics of SMC manhole cover, the temperature required by the upper and lower molds is different when working, so our manhole cover hydraulic press  machine contains two sets of temperature control systems, which can set the temperature of the upper and lower molds respectively. SMC manhole cover uses unsaturated resin and stone powder as the base material, with glass fiber as the reinforced material.  Can choose whether to add steel frame structure according to customer needs.  High temperature and high pressure one-time molding.our hydraulic press machine can produce manhole covers of various specifications, colors, load-bearing ranges and anti-theft functions. SMC manhole covers and BMC manhole covers are more common.  Compared this two kinds of manhole covers, SMC manhole cover polymerization degree high density, the product has good impact resistance and tensile strength.  The SMC manhole cover is more wear-resistant, corrosion resistant, non-rust, pollution-free and maintenance-free. Production of manhole covers usually according to the inner diameter of the product, bearing range, product shape, different raw materials to choose different tonnage of hydraulic press, often used tonnage of 315 tons, 400 tons, 500 tons and 630 tons.  We will recommend the most suitable hydraulic press according to your product

How to choose SMC manhole cover hydraulic press?

Customers usually use 315-ton hydraulic press machine when producing manhole covers with inner diameters of 60CM and 70CM.  When the manhole cover diameter or side length is 25CM and 30CM, 315 tons hydraulic press can press two pieces cover in one mould . If the customer’s budget is sufficient, the hydraulic press of 400 tons can be purchased, because the tonnage of the hydraulic press of 400 tons is large, and four covers can be produced in one mold at the same time when the manhole cover with inner diameter or side length of 25CM and 30CM .  The output was greatly increased.If the customer wants to produce an inner diameter or side length of 60CM, 65CM and 70CM manhole cover without adding rebar skeleton, and the bearing range of the manhole cover is higher, you can choose 500 tons or 630 tons of hydraulic press. The easiest way to choose is to tell us your product size, material, quantity requirements.  Our excellent engineers will recommend you the most cost-effective manhole cover production line.

How to choose SMC manhole cover mold?

The manhole cover is composed of a base and a cover, so the production of a specification of the manhole cover usually requires two molds, one for the production of the base, one for the production of the cover. You can also choose a mold that combines the cover and the base. When buying the mould, try to choose the surface of chrome plated mold, so that the well cover demoulding will be more smooth and clean. Reduce the defect rate without frequent cleaning of the inner wall of the mold. If you want a longer service life of the mold, you can choose P20 steel.

How to purchase kneader and mixing tank?

There are many recipes for producing manhole covers. If the customer’s raw material contains liquid raw materials, the customer needs to purchase not only a kneader, but also a mixing tank. If the ingredients are already mixed in advance, the customer only needs to purchase a kneader. A 500L kneader can provide sufficient mixing material for two 315-ton SMC hydraulic press machine. Usually customers will choose 500L or 1000L hydraulic kneader according to their own production situation.

What is the production procedure of SMC/BMC manhole cover?

Step 1: prepare raw materials according to the process formula.

Step 2: put the liquid raw materials into the mixing tank, stir them into uniform liquid, and then pour them into the kneader together with other raw materials to stir them into mud.

Step 3: weigh the mixed mud according to the size of the well cover to be pressed.

Step 4: put the reinforcement mesh into the manhole cover mold on the hydraulic press.

Step 5: start the four column hydraulic press, and the sliding block of the hydraulic press runs downward to close the upper mold and the lower mold of the well cover, and maintain the pressure for several minutes.

Step 6: after pressure maintaining, set the automatic return procedure of the hydraulic press according to the machine time. The sliding block rises slowly first, and the staff can take out the finished product of the pressed manhole cover.

What is the formula of SMC manhole cover?

1.styrene、polystyrene

2.Unsaturated resin

3.quartz sand

4.mineral powder

5.curing agent (hardener)

6.Zinc stearate (OCTADECANOIC ACID ZINC SALT)

7.Pigment( use for Colour the product)

8.Glass fiber

SMC hydraulic press how to maintain and maintenance?

  1. Personnel who do not understand the structural performance or operating procedures of the hydraulic press shall not start the machine without authorization
  2. In case of oil leakage or other abnormalities, stop the machine immediately, analyze the causes and eliminate the faults to avoid safety accidents and irreparable machine damage.
  3. The machine cannot be overhauled or adjusted during operation
  4. It is strictly prohibited to work beyond the travel of the machine.
  5. The hydraulic oil shall be replaced in time
  6. Calibrate and check the pressure gauge on time